Category Archives: Manufacturing

Manufacturing, Midlands News, News

Cope Technology’s electric with reshoring win

Latest News from Business Growth West Midlands

A leading manufacturer of PCB assemblies is enjoying the fruits of employee-ownership after it reshored a significant product range.

Cope Technology, which employs 40 people at its facility on the Pensnett Trading Estate, has successfully won back a contract that had left the UK for production in China after demonstrating world class quality and speed of response that couldn’t be matched in the Far East.

It’s a significant victory for the 40-year-old firm, who supplies low and medium volume electrical assemblies for use in CCTV monitoring, traffic management, emergency vehicles, vending machines and automotive accessories.

 

The Black Country-based manufacturer was recently sold by the company founders to an Employee Ownership Trust (EOT), giving staff the opportunity to gain a share and voice in its future direction.

This pivotal transformation has been supported by the Business Growth West Midlands in Dudley Programme (BGWM), who has provided the new management team with strategic planning advice and support in employee engagement.

 

“We have a very strong history and track record in providing world class contract electronic manufacturing, with all of our attention, capital investment and supply chain management dedicated to building assemblies for our customers,” explained Production Director Adam Holmes, who has been with the company for more than two decades.

“These core values will continue under the Employee Ownership Trust, but there is also a focus on how we modernise the business and continue to digitise our operations so we can become even more efficient and potentially take our PCB knowledge into new markets.”

Adam continued: “When you are taking steps into the unknown for some of us, that’s when you need a good sounding board and Business Growth West Midlands has been a fantastic resource for us.

“Our Business Growth Adviser has been with us on the entire journey, providing strategic advice around planning, structure, forecasting and, importantly, building a strong employee engagement strategy. The transition has certainly been smoother with their involvement!”

 

Cope Technology tapped into the GROWTHmapper® tool, a free business diagnostic which SMEs benefit from when participating in the Business Growth West Midlands in Dudley programme.

This helped the new management team identify strengths and weaknesses within its operations and prompted honest discussions among the team. The insights grained have been instrumental in taking the business forward, securing the recent reshoring win and accessing additional support and grants.

Adam also attended a workshop on digital manufacturing and a factory tour hosted by Thomas Dudley, who is one of its clients.

This event not only provided practical insights into automation and digitalisation, but also enhanced the firm’s understanding of the end-product assembly process, bridging the gap between different stages of production.

 

Donna Watkins, Business Growth Adviser for the BGWM in Dudley Programme, went on to add:

“It has been a pleasure to work with the senior management team at Cope Technology, who has built upon the honest communication they were having, taking our recommendations onboard and moving the business to the next level.

“What is really pleasing is the determination to get even better at what it does, and we’ll be helping them to achieve this through one-on-one support and identifying potential grants for new equipment and technology.”

 

Business Growth West Midlands in Dudley, which is funded by Dudley Council via the UK Shared Prosperity Fund, is supporting more than 600 companies based in the borough with advice from local Business Growth Advisers.

Run by Oxford Innovation Advice, the initiative delivers an information, diagnostic, brokerage, and account management service to support local businesses to thrive, innovate, and grow, whilst also supporting entrepreneurs to progress their ideas.

A special focus is placed on helping firms in key local sectors and engaging with harder to reach groups, such as women-led and ethnic minority-led businesses.

 

Adam concluded: “I can’t praise the support we’ve had enough and would recommend other growing SMEs in Dudley to tap into what is on offer. The external expertise has been instrumental in helping us through a period of significant transformation and laying down the foundations for the next forty years in our history.”

 

For further information, please visit www.cope-technology.co.uk or www.businessgrowthwestmidlands.org

Articles & News, Manufacturing, News, UAE

How to Start a Manufacturing Company in the UAE with UPPERSETUP

Written by Vitaliy Chiryassov, CEO of UPPERCASE

Contributing over AED 136 billion to the national GDP, the UAE’s manufacturing sector is on a rapid growth trajectory, with ambitions to increase this figure to AED 300 billion by 2031. 

As part of its strategic economic diversification, the UAE government has positioned industrial development as a cornerstone, offering manufacturers access to state-of-the-art industrial zones, robust infrastructure and tailored support initiatives.

For companies in industries ranging from automotive and aerospace to pharmaceuticals and consumer goods, the UAE presents a compelling opportunity. However, navigating the complexities of setting up a manufacturing operation in the Emirates requires careful planning. 

This article explores the steps involved in establishing a manufacturing presence in the UAE and how UPPERSETUP, an AI-powered platform, can streamline this process.

Why Setting up a Manufacturing Company in the UAE is Not Easy

Setting up a manufacturing company in the UAE comes with unique hurdles. One major challenge is finding a suitable industrial location.

The UAE offers various industrial zones, each with different regulations and infrastructure. For instance, RAKEZ in Ras Al Khaimah provides industrial areas in Al Hamra and Al Hulaila, while Ajman Free Zone (AFZ) offers various industrial real estate options including warehouses and land plots. JAFZA in Dubai provides light industrial units ranging from 300 to 1000 square meters.

Licensing requirements also vary between free zones. For example, in RAKEZ, you need to submit a business plan along with your application, while AFZ may require additional documents like police clearance certificates depending on the risk level of your activity and your nationality. JAFZA requires a brief company profile and project summary. These varying requirements can make the process complex for new entrants.

Manufacturing companies face stricter licensing requirements. For instance, in Dubai Mainland, you’ll need to provide detailed production plans, environmental impact assessments, and safety protocols. These documents often require input from technical experts and can take considerable time to prepare. Additionally, some manufacturing activities may require approvals from specific competent authorities.

Importing and setting up machinery is another complex process. UAE customs have specific procedures for industrial equipment. You may need to obtain pre-approvals, arrange for specialized transportation, and comply with local safety standards. This process can be time-consuming and may impact your production timeline.

Environmental regulations and facility requirements pose another significant challenge. In Dubai Mainland, manufacturing companies must implement waste management systems, monitor emissions, and possibly invest in eco-friendly technologies.

RAKEZ offers pre-built warehouses and manufacturing units, but they come with specific terms. For instance, warehouse rentals in RAKEZ industrial zones range from 260 to 365 AED/year per square meter, with sizes from 15 square meters. 

Lastly, the high initial capital requirements can be daunting. Setting up a manufacturing facility in the UAE often involves significant upfront costs for land, equipment, and regulatory compliance. This means that the cost of making a mistake is especially high, and careful preparation is crucial.

Benefits of Opening a Manufacturing Company in the UAE

But benefits far outweigh any potential risk and hurdles.  The UAE’s free zones are particularly attractive for manufacturing companies. These zones offer tax exemptions and simplified customs procedures. For example, the Jebel Ali Free Zone (JAFZA) in Dubai hosts over 10,000 companies, many in the manufacturing sector. It provides specialized facilities, including temperature-controlled warehouses and advanced logistics services. Other notable free zones for manufacturers include RAKEZ in Ras Al Khaimah, which offers industrial zones in Al Hamra and Al Hulaila, and Ajman Free Zone (AFZ), providing various industrial real estate options.

Government support for the manufacturing sector is substantial. The UAE’s Operation 300bn strategy aims to raise the industrial sector’s contribution to GDP to AED 300 billion by 2031. This initiative includes financial support, preferential loan rates, and programs to adopt advanced technologies in manufacturing.

Lastly, the UAE’s strong focus on innovation and technology adoption benefits manufacturers. For instance, Dubai Industrial Strategy 2030 emphasizes the integration of smart technologies in manufacturing, and aims to turn the UAE into a hub for Industry 4.0 technologies.

How UPPERSETUP can Help You Open a Manufacturing Company in the UAE

Setting up a manufacturing company in the UAE can be complex, but UPPERSETUP’s AI-powered platform simplifies the process. Here’s how UPPERSETUP can assist you in navigating the intricacies of establishing your manufacturing presence in the Emirates:

1.Tailored Location Recommendations for Your Manufacturing Needs

UPPERSETUP’s smart algorithm analyzes your specific manufacturing requirements and provides customized recommendations for the most suitable locations. Whether you need large industrial plots in RAKEZ (starting from 5,000 square meters) or prefer the logistics advantages of JAFZA’s light industrial units (ranging from 300 to 1000 square meters), the platform helps you make an informed decision. It considers factors such as proximity to ports, available infrastructure, and specific industry requirements to suggest the best fit for your manufacturing operation.

 

2. Real-Time Progress Tracking via an Interactive Dashboard

The incorporation process for manufacturing companies often involves multiple stages and approvals.

UPPERSETUP’s interactive dashboard lets you monitor your application’s progress in real-time. You can track steps like preliminary approvals (valid for 3 months in JAFZA, for example), document submissions, and facility allocation. The platform also allows you to view and edit submitted documents, ensuring you’re always up-to-date with your application status and can respond promptly to any regulator requests.

 

3. Flexible, Cost-Effective Setup Assistance

UPPERSETUP’s core smart algorithm powered guidance is free, offering a cost-effective way to navigate the setup process. The platform provides step-by-step instructions tailored to your chosen free zone, whether it’s AFZ’s specific KYC procedures or RAKEZ’s business plan requirements.

For manufacturing businesses facing more complex setup procedures, UPPERSETUP offers on-demand expert consultation. This pay-as-you-need model is particularly beneficial for manufacturers dealing with specialized licensing requirements or environmental compliance issues.

 

4. Comprehensive Support Beyond Company Formation

Manufacturing setup in the UAE involves more than just company registration. UPPERSETUP assists with crucial next steps such as obtaining industrial licenses, securing necessary visas for technical staff, and navigating customs procedures for machinery imports.

The platform can guide you through processes like arranging employee accommodation in industrial zones or understanding visa quota systems tied to warehouse spaces (such as AFZ’s 8 square meters per visa quota rule).

 

5. Up-to-Date Regulatory Information for Manufacturers

UAE’s manufacturing sector is subject to frequent regulatory updates, especially regarding environmental standards and industrial operations.

UPPERSETUP’s knowledge base is continuously updated with the latest information on manufacturing-specific regulations. This ensures you have accurate information on topics like waste management requirements in Dubai Mainland or the latest incentives under the “Operation 300bn” strategy, helping you make informed decisions and maintain compliance.

By leveraging UPPERSETUP’s specialized features, manufacturing businesses can navigate the complexities of UAE setup more efficiently, from choosing the right industrial zone to ensuring ongoing regulatory compliance. The platform’s combination of smart algorithm driven insights and on-demand expert support provides a comprehensive solution for establishing and growing your manufacturing presence in the UAE.

 

Wrapping up

Setting up a manufacturing company in the UAE gives you access to a rapidly growing sector, with the country’s industrial output expected to reach AED 300 billion by 2031. The process comes with its challenges, from complex licensing requirements to stringent environmental regulations.

You can navigate these hurdles on your own, but it’s time-consuming and risks potential setbacks. Traditional business consultants can help, but their services are often costly for new ventures.

UPPERSETUP offers a middle ground. The platform combines smart technology with human expertise. It can help you choose the right industrial zone, guide you through licensing requirements, and keep you updated on regulatory changes, as well as much more.

 

Image credit: Unsplash

Agriculture, Construction, Manufacturing, News

Ferobide – Reducing operating costs in Agriculture, Construction and Mining

Tenmat, a leading manufacturer of advanced materials and components, has a range of world-renowned composite and polymer materials, including Ferobide, Feroform, Feroglide, Ferosafe and Railko. 

Ferobide is a highly effective solution for reducing operating costs in the agricultural, mining and construction sectors.

This tungsten carbide composite is one of the most wear-resistant materials in the world, it is already trusted globally as a reliable solution for minimising equipment downtime. By preventing wear part damage, Ferobide is able to deliver lasting results which minimise equipment downtime and therefore aid in decreasing operating costs. 

 

Ferobide in Farming

Farmers who utilise Ferobide can experience dramatic savings by extending the life of their equipment, reducing the need for frequent replacements and repairs. 

For instance, implementing Ferobide has allowed some farms to extend the service life of cultivator wings and legs by several seasons, cutting down metal wear expenses by up to two-thirds. This not only minimises downtime but also boosts overall operational efficiency and profitability.

When used on soil-engaging equipment parts, Ferobide enhances durability against abrasive soil conditions, which can significantly decrease the frequency of part replacements. 

A case study involving sugar cane mills showed that equipment outfitted with Ferobide experienced less wear compared to traditional hard-facing materials, leading to longer operational periods between maintenance shutdowns.

 

Ferobide in Construction and Mining

In the mining and construction industries, Ferobide has proven effective in increasing the lifespan of equipment parts exposed to extreme wear and tear.

In mining operations, Ferobide is used on drilling equipment to enhance durability against the harsh, abrasive conditions found underground. This results in fewer drill bit replacements and reduced downtime.

In construction, Ferobide can be applied to loader buckets and other machinery that frequently contacts abrasive materials like gravel and crushed rock. This application significantly extends the service life of these high-wear parts, leading to lower maintenance costs and less frequent equipment replacements.

 

The Benefits of Ferobide 

When used correctly and welded onto suitable surfaces, Ferobide has numerous benefits, which include: 

  • Significant savings on wearing metal costs
  • Increased wear part lifetime
  • Reduction in machinery downtime for maintenance
  • Increased operational efficiency due to a reduction in downtime
  • Quick and easy to weld

For additional information, please contact Tenmat directly: https://tenmatwear.com/contact-tenmat

Cardiff, Manufacturing, News, Wales News

Access equipment specialist T.B Davies announces major expansion of Cardiff manufacturing facility

T.B Davies, a leading access equipment supplier, has announced a significant expansion of its manufacturing facility in Cardiff. The expansion will boost the company’s production capabilities and reinforce its commitment to innovation and sustainability.

 

T.B Davies manufactures and distributes a wide range of access products for working at height, including steps, ladders, towers, and podiums for professional, trade and domestic users. Its customers include Screwfix, Toolstation and Amazon.

T.B Davies employs 27 people at its Lewis Road site in Splott and achieved a turnover of £7.8 million in 2023, up from £7.1 million in 2021. The company’s newly expanded facility, now spanning a 3.5-acre site, includes 31,000 square feet of offices and warehousing space with the potential to add 14,000 square feet as demand grows. The facility is equipped with cutting-edge, fully automatic machinery to produce high-volume aluminium extension ladders and assemble combination steps from Little Giant Ladder Systems, for which it holds the exclusive UK licence.

The expansion was made possible through a strategic investment of £500,000 and financial restructuring assistance from NatWest. It has been further backed by £100,000 in support and expertise from the Welsh Government’s innovation team.

 

The expansion has already created six new jobs, with more expected as production scales up. The upgrade to their production facilities forms part of T.B. Davies’ commitment to enhance its sustainability practices. The company, recognising the need to improve its engineering capabilities while reducing environmental impacts, recently embarked on a transformative journey in sustainability. Taking part in the Business Wales Accelerated Growth Programme Carbon Emission Reduction Pilot in 2022 led to the development of an award-winning detailed carbon reduction plan.

 

Since then, T.B Davies has made strides in minimising its environmental footprint by sourcing materials locally, using solar energy, minimising plastic packaging, and introducing hybrid vehicles. The new facility will produce the new Taskmaster Extension Ladder, made from 100% recyclable materials and aluminium sourced from Hydro Aluminium in Wrexham. T.B Davies aims to achieve Net Zero by 2050.

 

To celebrate this expansion and the legacy of chairman Patrick Gray, marking his 55th year with the company, T.B Davies will host a summer barbecue for employees, local schools, charities, and key partners.

 

David Gray, Managing Director of T.B Davies, said:

“My father joined my great-grandfather’s company 55 years ago to help sell aluminium ladders, a revolutionary product at the time. His hard work has helped us become an industry leader in building sustainable ladders, securing the company for future generations through responsible practices.

“Expanding our manufacturing facility in Cardiff is part of our commitment to innovation and sustainability. By increasing our production capabilities and continuing to implement cutting-edge manufacturing technologies, we are proudly setting new standards in the industry.

“This will support our growth and significantly enhance our ability to serve our customers more effectively, further embedding our roots into the local economy and its future.”

 

Huw Thomas, Leader of Cardiff Council, said:

“I am delighted to see T.B Davies expanding its manufacturing facility in Splott. This significant investment reinforces the company’s commitment to innovation and sustainability while bringing valuable job opportunities to our local community.

“T.B Davies’ dedication to fostering a skilled workforce and enhancing the local economy is commendable. I look forward to seeing this expansion’s positive impact on Splott and the wider city.”

 

—

Caption L-R: Mat Gray and David Gray (Safety, Health, Environment and Quality Director and Managing Director, T.B Davies), Huw Thomas (Leader of Cardiff Council) and Francis Camilleri (Business Development Director, T.B Davies).

Business, Business Advice, Engineering, Manufacturing

Cyclica: The Smart Way to Equip Your Industry

Investing in equipment and machinery to start or expand an industry usually involves considerable capital management. Therefore, when purchasing machinery, you must be careful to prevent your investment from becoming a cost. Regardless of the type of industry you work in, you have two options to consider: you can buy new or used equipment. In both cases, you will get ups and downs. However, the difference in the investment between them is considerable.

If you decide to buy used equipment, You might want to prepare beforehand to avoid wasting your money. That way, you can save yourself a lot of headaches, time, and money.

  • Start by reviewing the conditions of the equipment you want to buy, guarantees, and estimated lifespan. Keep in mind that, to the extent possible, it is best to see it working. However, a meticulous system of inspections can also work. That way, you will see the exact status of the machine. A trustworthy company will always support you through a sales representative with experience. They will provide appropriate guidance through the process and buy what you need.
  • Check reviews about the type of machinery you are considering purchasing. You can find valuable information about the useful life and maintenance costs. Also, about the possibilities of obtaining spare parts and their possible obsolescence.
  • Consider aspects such as payment and transportation facilities offered by the supplier. Some provide financing and manage agreements with transportation companies that they trust. With their help, you can ensure your equipment travels in adequate and safe conditions. In addition, they usually have preferential prices for referred clients.
  • The experience and track record of the supplier are vital in this case. In addition, it must have a good reputation and manage competitive prices, guaranteeing after-sales service.

Where is it best to purchase used machinery appropriate for your business?

You can enjoy numerous advantages of buying used machinery besides the financial benefits. Thus, you need to consider different things to make the most convenient decision for your business. And the first consideration that you must comply with is inherent to the supplier. You want someone you can trust. Aim for a supplier with experience in the business and an established reputation in the sector. This is essential, as it guarantees that you are putting your capital to good use.

And precisely, these are some characteristics for which Cyclica stands out. We are talking about the most reliable portal on the market regarding the acquisition of machinery, industrial equipment, and reconditioned spare parts. There you will find what you need for your industry, at the best price and of excellent quality. They have an inventory that is constantly being renewed. It includes more than 600 pieces of equipment from recognized brands and a complete stock of spare parts of more than 10,000 units.

Thanks to its innovative way of conceiving the business of buying and selling used machinery, at Cyclica we all win. Because they not only focus on the commercial aspect, they are also oriented towards caring for the environment. By supporting the sustainable development of the industry, by extending the useful life of any equipment, they reduce waste that is difficult to degrade. In addition, they reduce processes associated with high energy consumption and minimize the use of raw materials and polluting inputs.

 

The reasons why purchasing used machinery is a good alternative

There are several reasons why purchasing used machinery for your business is a good option. That is, as long as you follow the tips mentioned previously, especially going to a reliable supplier.

Less investment

In this case, the best benefit is usually the lower capital requirement. Nowadays, you can get perfectly refurbished equipment with a long life. The best part is that you can grab some offers from recognized brands that have received proper maintenance and have spare parts available. This will help you save a lot of money. That equipment will cost a fraction of what it would cost to buy it new. This way, you can redirect the remaining capital to cover other requirements in your business.

 

Machinery with immediate availability

This is another of the great advantages of purchasing used machinery. You will not have to wait for the distributor to order the machine you need.  This equipment is now available and in perfect condition to start operating. In addition, the previous owner has already carried out quality control. A responsible supplier will certify its proper functioning.

 

A wide variety of options in brands and equipment

Thanks to technology, it is currently possible to quickly access information on a specific computer. This includes prices and technical characteristics, among other aspects. This way, you can easily carry out a complete market study. Well, a responsible supplier will always have all the information you require about the equipment they offer. This will ensure that you are transparent and trustworthy in your dealings.

Thus, you will have multiple options regarding brands and types of machinery. You will find a whole catalog of options, but always remember to go to a trusted supplier. There, they will give you the advice you need. That way, you can pick the equipment that best suits your requirements and budget.

 

Preparing for the transition

The dizzying spiral of technology quickly makes any equipment obsolete. Therefore, a good plan is to prepare for upcoming transitions to other technologies. Thus, investing in new equipment can be a loss of capital. You want to be ready to face laws that change to limit the operation of modern machinery. Replacing used machinery does not have the same impact as new machinery.

As you can see, buying used machinery has many benefits, as long as you do it with a reliable supplier.

Manufacturing, News

Report reveals ‘True Impact’ of manufacturing is nearly a quarter of UK GDP

Manufacturing is having a far greater impact on the UK economy than first thought according to a major new report released today.

‘The True Impact of UK Manufacturing’, which will be unveiled at MACH 2024 in Birmingham later, shows industry is worth £518billion and supports 7.3million UK jobs directly and across the supply chains/communities it operates in.

This represents nearly a quarter of total GDP (23%) and far bigger than the direct contribution of 8.2% that is usually quoted by economists.

Carried out by Oxford Economics and the Manufacturing Technologies Association (MTA), the in-depth report also shows that ‘making things’ accounts for 34.5% of all UK goods and services exports, whilst the median wage is £31,300 – 11% higher than the national median wage.

The findings are even more impressive when you consider the sector has had to navigate a myriad of challenges outside its control in recent years, including changing relations with the European Union, the Covid-19 pandemic, unprecedented increases in energy costs and global supply chain fragility and international conflicts.

MTA’s Chief Executive Officer, James Selka is now urging the sector to build on this report by exploring ways in which it can address the skills shortage and develop successful programmes, such as the High Value Manufacturing Catapult Centres, to increase wealth creation by commercialising more of the great ideas and innovations born in the UK.

“This is a fantastic insight into the true impact of manufacturing in the UK and reinforces what many of us already know – that industry is a far greater contributor to GDP and jobs than listed in national accounts,” commented James.

“Our report has been designed to take a ‘deeper dive’ and looks at the direct, indirect, and induced impacts of manufacturing, which is a far more comprehensive overview of what we make, the complex nature of our supply chains and the economic benefit gained from the spending of wages by those employed in our sector.”

He continued: “The results illustrate that manufacturing accounts for £518bn of GDP and supports 7.3m jobs, most of which enjoy higher than average wages.

“We are also a part of the economy that invests heavily in new technologies, with nearly half (47%) of total R&D investment made by manufacturers. You only have to visit MACH this week to see this first-hand, with more than 500 companies showcasing the latest in automation and robotics, additive manufacturing, latest software, advanced CNC machining and measurement and inspection solutions.”The MTA is now calling on a well-integrated commitment from the whole nation to help industry realise its potential, ranging from business leaders and academics to policymakers so crucial in developing a cross-party industrial strategy.

The recent Advanced Manufacturing Plan – accompanied by support worth £4.5bn – has been welcomed as a step in the right direction and an important vehicle in helping to cultivate the new technologies and industries being born, such as electrification, lightweighting, less carbon intensive materials and renewable energy.

Introducing new measures that increase exports should also be a priority and there is an unprecedented opportunity to deliver critical sovereign capabilities from public health to defending our realm.

MACH 2024

The True Impact of UK Manufacturing report will be officially launched at MACH 2024 by MTA President Tony Bowkett.

Set over five days at the NEC (15-19th April) in Birmingham, the event is the biggest in the UK’s industrial calendar and attracts over 30,000 people from the manufacturing community and more than 500 companies.

More than £200m of business is expected to be completed during the week as some of the country’s most innovative firms unveil new technologies and machines designed to boost productivity and global competitiveness.

MACH, which has a huge focus on sustainable manufacturing and carbon reduction through its six Knowledge Hubs, is also a big attraction for young people looking for a career in industry, with 3,500 students (aged between 12 and 18) set to attend the show.

Headline sponsors Lloyds Bank welcomed the findings of the latest report. David Atkinson, UK Head of Manufacturing SME and Mid Corporates, commented: “As this report highlights, manufacturing is an integral part of the UK economy, through GDP contribution, job creation, and as a source of high wages.

“When you consider the sector’s extended reach through its supply chains and beyond, you can really start to see the scale of its contribution.

“Manufacturers have demonstrated agility and resilience in the past few years of uncertainty, and we are responding by continuing to invest in partnerships in the sector that ensure it has the skills, tools and support needed to compete on a global scale.”

Stephen Phipson, CEO of Make UK, concluded: “Manufacturing has always been a strategically important sector for UK economy and, none more so than now, given the immense societal, political and economic challenges that we face.

“Just as the first industrial revolution provided a step change, the accelerating pace of technological change of the fourth industrial revolution gives us a generational opportunity to do the same now. This valuable report highlights to those in power now and in the future, how manufacturing is greater than the sum of its parts.”

To download the report, please visit The true impact of UK manufacturing (mta.org.uk). More information on MACH 2024 can be found here https://www.machexhibition.com.

Leisure, Manufacturing, News, Yorkshire

Advanced manufacturing firm set for record growth

An advanced manufacturing firm that supports the leisure industry with ride-on electric vehicles is set for record growth after a strong start to the year.

Aqualand Industries has seen orders leap 50% to 122 vehicles in the first quarter of 2024. It puts the firm on track to hit a turnover of £1m this year, and it plans to expand its team with six new engineers over the coming months.

The company recently announced the launch of a national servicing offering to help leisure destinations maintain their vehicles through the busy summer period.

Commenting on the growth, Carl Byford, general manager of Aqualand Industries, said: “We have continued to diversify our offer to support our customers in the UK and overseas. With an expanded range and a new sales team in Scandinavia, we are ideally positioned for growth and pleased to partner with some of the biggest names in the holiday park sector.

“Leisure destination operators are looking for environmentally friendly ways to enhance the visitor experience, and our electric trucks and pedal carts are proving popular thanks to the low level of investment and time required to launch them at theme parks, zoos and holiday parks across Europe.”

Aqualand Industries partners with leisure destinations to help them drive additional revenue. The company offers leasing, full purchase or a mixture of both to provide operators with the flexibility they need to introduce the range of products.

The Holmfirth-based company designs and manufactures the six-wheeled Crazi-bugz, Adventure-Trukz and the newly launched all-family activity, the Adventurer. The Company has grown a loyal customer base across Europe for its eco-friendly products.

Manufacturing

New equipment ordered to meet rising demand for product range

Beacon Foods is so pleased with new equipment installed at the company’s manufacturing plant that it has ordered more of the same to meet growing customer demand for its product range.

The Brecon-based company, one of the UK’s leading suppliers of ingredients and ready-to-eat products, has recently installed a new D C Norris 1,000 litre S2C Static jet cook kettle, DCN pump fill station and 1,000 litre DCN tumble chill. The kettle is equipped with load cells, braising bar and a steam vapour recovery system.

The equipment is used to produce high quality dips, sauces, compotes, relishes, chutneys and preserves.

After being loaded by a tote bin hoist into the vessel, ingredients are heated and cooked at fast speeds, atomising steam to extract the maximum energy. The product is then hot filled into Capkold bags and chilled to below 4 degrees Celsius in a DCN tumble chill.

Beacon Food, which has a longstanding business relationship with D C Norris, has been that impressed by the new equipment that the company has ordered two more kettles – 1,000 and 2,000 litres – a 1,000 litre tumble chill and two 1,000 litre vacuum coolers.

“Whilst reducing costs and production times, the system is easy to use and operator friendly, produces high quality products and enhances taste, texture and appearance,” said Beacon Foods process manager Robert Sweet. “It also gives our products the added advantage of increased chilled shelf life.”

Beacon Foods offers UK produced, bespoke recipes of ready to eat IQF (individual quick frozen) char grilled and roasted vegetables.

The company’s ingredients go into literally thousands of products, including sandwiches, ready meals, pizzas, soups, drinks and desserts. Customers include food manufacturers, food service, coffee shops, fast food chains and the travel and hospitality industries.

Picture caption:

The D C Norris 1,000 litre S2C Static jet cook kettle.

Manufacturing, Manufacturing Tech, News

Nuvonic Celebrates 100 Years in Business

The company has been innovating in UV technology since the 1920s and pledges ongoing commitment to customer-focused innovation

Nuvonic, a global UV technology solutions provider, commemorates its 100th year of unwavering commitment to excellence. Formerly known as Hanovia, the company has been a stalwart in UV science since its inception in the 1920s, and its century-long journey is a testament to innovation and adaptability.

Founded in Slough, Berkshire, U.K., in 1924, Hanovia started manufacturing UV lamps for medical applications. Since then, the company has consistently been at the forefront of UV science. Over the years, Hanovia evolved into one of the world’s leading UV lamps and systems manufacturers, contributing to industries such as food and beverage processing, pharmaceuticals, brewing, electronics, and aquaculture.

 

Over the decades, Nuvonic has undergone a transformative journey marked by strategic milestones and industry leadership. In 1981, Nuvonic became part of Halma plc, laying the foundation for future growth. The subsequent years witnessed important developments, such as Berson’s integration into the Halma family in 1986 and Berson’s groundbreaking introduction of the InLine model of UV systems in 1995. In 2017, Hanovia, Berson, and Aquionics united under a single management team, fortifying their position in the UV technology landscape. The year 2021 saw Orca joining Halma, further strengthening the collective expertise. In 2022, these four entities converged under the innovative banner of Nuvonic, reflecting a unified commitment to excellence.

 

“Reaching our hundredth year is proof that Nuvonic has stayed strong, adapted, and kept delivering for our customers,” said Alex Langston, Managing Director of Nuvonic. “Our legacy, strong brand, and trust show we’ve been consistent. Thriving for a century means we’re always innovating and changing with the times. As industry leaders, we’ve shared our progress worldwide, weathered changes, and made a positive impact on our team, customers, and the business world.”

“As Nuvonic approaches its centennial milestone in 2024, we remain dedicated to being a reliable, seasoned, and customer-centric partner. With a century of expertise at the forefront of UV science, we understand what it takes to meet customer needs across diverse industries and we will continue to explore breakthroughs in UV technology to improve people’s health and safety,” added Alex.

 

Nuvonic’s Timeline Highlights

  • 1924 The British Hanovia Quartz Lamp Co Ltd is founded in Slough, holding various patents and manufacturing rights across the British Empire.
  • 1925 The company starts manufacturing UV lamps for medical and other applications.
  • 1927 Hanovia extends its operations overseas, appointing distributors in Australia, India, and New Zealand.
  • 1928 UV ‘artificial sunlight’ receives significant press coverage and front page news due to the work Hanovia was doing for medical applications.
  • 1931 Hanovia starts publishing The Quartz Lamp, a quarterly journal reproducing the best articles in the field of actinotherapy.
  • 1934 The company acquires land in Slough and begins building its own office and factory premises, which are opened in 1935.
  • 1935 The company is renamed Hanovia Limited.
  • 1936–1939 These years see the development of an entirely new range of therapeutic lamps and a series of laboratory models based on a new UV ‘arc tube.’
  • 1939 The company introduces ‘low pressure’ mercury discharge tubes for bactericidal irradiation.
  • 1939–1945 Hanovia manages to retain its unique team of specialists and continues operation as an ‘Essential Establishment.’
  • 1942 The company designs ‘high pressure’ UV arc tubes for use in high speed photo printing.
  • 1949 By now, food, beverage and pharmaceutical manufacturers across Europe are using Hanovia’s UV technology for bacterial disinfection.
  • 1950 The ‘Biscayne’ domestic sunlamp is launched.
  • 1955 The company introduces a portable fluorescent UV lamp for actinotherapy.
  • 1960 A domestic room heater is launched.
  • 1981 Hanovia is acquired by Halma plc, a FTSE 250 company with subsidiaries around the world, focusing on hazard detection, life protection, personal and public health improvement and environmental protection.
  • 1983 Aquionics begins operation as Hanovia’s North American sales, marketing and service arm.
  • 1986 Berson becomes a Halma company and Aquionics incorporates the UV products from Berson.
  • 1995 Berson invents the InLine model of UV systems, the first of its kind.
  • 1998 Orca GmBH is founded in Cologne, Germany.
  • 2014 Orca GmBH begins production of UVpro systems.
  • 2017 Hanovia, Berson, and Aquionics combine to become a single operator under one management team.
  • 2021 Orca becomes a Halma company.
  • 2022 The four companies move under one innovative name: Nuvonic.

 

About Nuvonic: 

Nuvonic is a global UV technology solutions provider and part of the Halma Group. With a mission to support nature’s purity with science by protecting people and processes from harmful contamination while continuously innovating and improving, Nuvonic offers the most comprehensive range of UV-based solutions for water, surface, and air disinfection backed by a century of combined experience and expertise. Nuvonic’s four combined UV innovators offer chemical-free full-facility disinfection through the innovative application of UV technology, providing a unique value proposition for UV market professionals. For more information, visit www.nuvonicuv.com.

Healthcare, Healthcare Tech, Manufacturing, News

ACG Becomes the World’s First Capsule Manufacturing Factory to Join the Global Lighthouse Network Community 2023-24

ACG Capsules Pithampur, India is ACG’s 1st lighthouse to join the community.

ACG, the world’s largest integrated supplier and service provider to the pharmaceutical industry, celebrated the inclusion of its capsule manufacturing facility in Pithampur, India, into the esteemed Global Lighthouse Network (GLN) by the World Economic Forum at the 54th Annual Davos Summit.

The World Economic Forum’s Global Lighthouse Network has acknowledged the exemplary integration of Fourth Industrial Revolution (4IR) technologies, including artificial intelligence and big data analytics, by select factories globally. These facilities have been distinguished for their commitment to enhancing efficiency, fostering sustainable development, and simultaneously advancing their workforce’s skills and safeguarding the environment.

Upon receiving the award, Mr. Karan Singh, Managing Director, said: “I am delighted to receive this recognition on behalf of my team. For me the most unforgettable part of our journey wasn’t any technology or efficiency milestone, but the incredible team that made it all possible. Just ordinary people, united towards one goal, bringing about innovative collaborations to push boundaries of what is possible.”

He added: “One of the stand-out features of our application was the Gen-AI integration. Something that was done in the less than two weeks. In between all the debate on what Gen-AI can do to humans it is a beautiful reminder that ‘technology is brilliant, but humans drive the change’. Let’s remember that!”

 

ACG operates across 138 countries in six continents and has positioned itself as a leader in the pharmaceutical sector by focusing on high-quality capsule production, increasing responsiveness, improving production yields, and boosting workforce efficiency. The company produces billions of capsules annually and has implemented over 25 innovative applications of 4IR technologies, including the industrial internet of things (IIoT), machine learning (ML), deep learning (DL), digital twins, extended reality, and generative AI.

 

Selwyn Noronha, CEO, ACG Capsules, added: “We are extremely proud of our first factory lighthouse. From its inception the facility has pioneered in its field, but this latest honour recognises the excellence in adopting AI at speed and scale.

“Our continued future-focused approach sets new benchmarks in quality and innovation, with the aim of ensuring maximum benefit for customers, regulators and the entire pharmaceutical ecosystem.”