Composite Braiding, the leading manufacturer of low-carbon advanced composite material structural components, will unveil its lightweight twin track cantilever assembly to the rail industry at the Clean Futures Demonstration Day in February, an event showcasing the technological innovations emerging from the Clean Futures Accelerator Programme.
Led by the Connected Places Catapult (CPC), the Clean Futures is a six-month, challenge-led accelerator that sees West Midlands-based SMEs receive bespoke support and up to £50,000 in grant funding to trial their low-carbon technology solutions.
As part of the programme’s second cohort, Composite Braiding has engineered a lightweight twin track cantilever – an essential piece of rail infrastructure that supports overhead line equipment in electrified railway systems. Each composite cantilever structure weighs less than 300kg, representing in excess of an 80% reduction in weight to traditional steel structures. Design for the cantilever was supported by Tier 1 critical infrastructure organisation Amey, with the company also providing installation support at the Demonstration Day.
With the use of steel cantilevers across the UK’s rail network numbering in the tens of thousands, this ground-breaking new technology has the potential to considerably reduce the carbon footprint of the sector – a critical step for reaching the UK’s target of net zero railways by 2050. The design will be showcased at the Demonstration Day, with Composite Braiding’s Technical Director, Alastair Barnett, in attendance to answer questions about its performance and development.
Barnett commented: “With our innovative and award-winning manufacturing capabilities, we combine fibres like carbon, glass and basalt fibres with thermoplastics to create advanced composites quickly and at scale. This ground-breaking fully automated process can reduce labour costs by 90%, industrial waste by 97% and uses 95% less energy that traditional composite manufacturing.
“We believe that our new lightweight cantilever design is the next step in sustainable rail infrastructure and, once scaled, can truly help to move the needle towards a low-carbon, cost-effective rail network for the future.”
The Demonstration Day will take place on Tuesday 25 February 2025 at the Black Country Innovative Manufacturing Organisation headquarters in Dudley. For more information about Composite Braiding and its award-winning manufacturing processes, visit www.compositebraiding.com.